
Project Crawler - "HOOF2"
How time flies... it's already been more than 2 years since
the original HOOF project was completed. It was time to upgrade
my rockcrawler having collected a lot of data from the original
truck's performance.
In
Brief...
If you haven't already done so, you might want to start with the
HOOF project buildup to get
the full background on how my rockcrawler started. HOOF2 is an
upgrade of the original truck with an all new chassis and several
new features to make this my new crawler contender!.
08.06.2005
- Pics of the completed truck!
26.06.2005 - First trial done...
now for upgrades!
08.06.2005
No build up pics
here. The truck was built in record time and everything came together
in about a week. Here are some pics of the truck with a basher shell.
I will probably put a nice JEEP shell on this truck but for now
this old shell from my tuber Jug gets its fenders hacked off to
give the necessary tire clearance on HOOF2. It ain't the most pretty
shell, but it'll do the job!
Let's take a look under the shell shall we?
HOOF2 sports
an entirely new chassis that was designed to be very adjustable
and yet very compact compared to the original HOOF chassis... more
on that chassis later. We'll start off with the axles. In each axle
is a aluminum machined diff locker from inetrc.
The metal-epoxy lock on the stock diff worked great in HOOF but
after a while, the plastic hex portion in the diff gear would wear
out and I'd have to replace the gears. This machined piece is a
beautiful piece of work that looks like it should last a lot longer.
I don't like
upper link mounts that thread through the original steering servo
saver hole on the gearbox - primarily because it's very prone to
rotating - leading to misalignment of the axles. The 3-point upper
link mount is carried over from the original HOOF
project but the upper mount has been machined out of aluminum now
with several mounting positions to adjust castor as well as suspension
geometry. In the pictures you can also see that HOOF2 now boasts
aluminum knuckles from GPM as well as a custom skidplate made out
of 6061 aluminum. This will protect the bottom of the gearboxes
from abuse and hopefully allow the axles to glide over obstacles
instead of getting hung up.
In the first pic you can catch a glimpse of the 9 tooth hardened
pinions that are hooked on to the original 17x2 Speedgem2 Sapphire
motors. These motors have served duty on several trucks but still
run great. Some crawlers use extremely torquey motors that are also
very slow - I find the 17x2 configuration a nice mix of speed and
torque... kinda boring taking forever to reach the obstacles the
truck is supposed to crawl. lol!
The second pic
shows the new design lower link with an integrated shock mount.
The original HOOF design sported solid rods and a sliding clamp
which the shock mounted to. It was a nice design that worked flawlessly
but I thought I'd try something new with HOOF2. This setup actually
uses far less parts and the unique design means the rod-end is actually
protected as well. The lower link has far less chance of getting
hooked up on anything because the bottom surface is entirely flat.
The other advantage of this design is that there are several suspension
tuning options. It's easy to also accomodate a wide variety of shocks
of varying lengths to HOOF2. Using the current 4" shock setup,
the shocks are a lot more "laid down" than on HOOF, resulting
in a softer suspension that makes HOOF2 conform better to the rough
terrain it was built to traverse.
And finally to the chassis. On the left pic you can see the electronics
stay made out of acrylic. Electronics-wise, HOOF2 sports the SuperRooster
ESC just like its predecessor. Unlike its predecessor though is
the fact that HOOF2 uses a smaller hitec micro receiver and this
gets its signal from a Futaba 9CHP radio instead of the 3PK. The
reason I decided to use a multi-channel stick radio is because HOOF2
now sports 4-wheel steering and the front and rear wheels are hooked
to different channels. With a 9 channel stick radio, I can control
the front and rear steer independently so HOOF2 has greater control
of its direction on the rocks.
On the right
pic you can see how compace the new chassis design is. Although
compact, the chassis is designed to provide several setup options.
The battery is currently mounted longtitudenaly, but it can also
be mounted through the 2 chassis plates. Suspension links (both
upper and lower) may be mounted in one of several mounting positions
to alter the performance of the truck.
One thing you
might also notice is that the suspension mounts and chassis are
not a 1-piece design. I designed the suspension mount to be a separate
piece so that it could actually be easily adjusted to alter truck
ride-height or suspension performance. The screws that hold the
mounts to the chassis can be loosened and slid in neatly milled
slots to give an increase/decrease in ride height almost instantly!
This coupled with the multiple setup options on the lower link and
on the chassis makes HOOF2 an extremely adjustable truck. Another
small upgrade from HOOF that the pics don't show clearly is that
the bottom of the chassis is now protected (HOOF's center chassis
design was open).
More info now
on page two!
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