The
story continues...
The Beach frame was great because it was my first ever tube chassis.
The truck was fun but I never really ran it a lot because HOOF
was often my bashing truck. It was always in my mind though that
while the clod often dominated the solid-axle racing class, that
the jugg2/txt platform actually offered some good advantages for
racing too. Namely, with the motors in the center tranny, the suspension
of the truck could actually work better than the setup in the clod
where a lot of the weight sits in the axles.
The
problem though was that the motors and batteries sat so high in
a jugg/txt design that it was just too top-heavy. The plan now is
to design and build a chassis that keeps the weight as low as possible
and also tune the suspension for handling. I want to build a low-slung
MT that handles as close to a touring car as possible. :)
17.07.2004
The chassis - design and milling I started out with concept sketches and then settled
on a flip-transmission design which I first saw from Tamiya's
own aftermarket TXT chassis. Then I decided to keep the battery
as low as possible by trying to position in in front of the center
transmission.
The
concepts were translated into an AutoCAD design (first pic) where
most of the measurements and geometry were worked out - putting
this in software allowed me to really optimize the placement of
all the components which was something I never had before. I also
planned for less critical areas to be milled out for weight savings.
In the suspension department, I designed the truck to use 3.5"
shocks which I had but also to accomodate 4" shocks if necessary.
Oh, the design actually allows for the transmission to be mounted
in the normal configuration as well!
The
design phase took a long time but I was pleased with the results.
With some careful planning the chassis was milled out of 3.18mm
(1/8") thick 6061 aluminum. The above pics show the chassis
assembled with the center transmission. Third pic shows the suspension
mounting options - the shock-link angle actually is kept close
to identical when the mounting points are changed to adjust ride-height.
Next
up... suspension links, suspension mounts, steering setup and
possibly a skid-plate to protect the motors!
19.07.2004
Suspension Links
Managed to complete the suspension links today. They are made
from 8mm aluminum and threaded to fit 4mm setscrews. The ends
are fitted with Kyosho 6.8 ballends and balls - these ballends
are a little costly, but they are the most durable that I've used
and should prove just as durable on this race rig.
Some
of the parts I ordered have also arrived... things are shaping
up well!
20.07.2004
Suspension Links Today I rebuilt the center gearbox and installed it
into the chassis. I'll try different gearings but for starts I've
installed 16 tooth pinions which are powered by 2 modified 14x2
motors. The fourth picture shows how close the battery sits to
the center tranny - this keeps the weight low as well as close
to the center line of the truck for stability and better cornering.
I was able to optimize the positioning of the battery because
the design was first put into AutoCAD.
These 2 pictures
show the lower suspension mounts at the axles that I machined.
They should hold the links sturdy while ensuring weight remains
at a minumum.
22.07.2004
Upper Shock Mounts and Axle Mounting Today I revised the design to include these
adjustable upper shock mounts. With these I can adjust ride height
by shifting the mounts up or down and I can also easily accomodate
3.5 or 4" shocks simply by flipping the shock mount. With
options to mount the extention inside or outside the chassis plate
I can also adjust how far to "lean" the shock toward's
the truck's centerline.
So far building this chassis has gone smoothly, but
along the way experimentation is quite interesting. These pictures
show the axles mounted as well as the configuration I settled
on for now...