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Performance
Report (1 November 2001)
The report is
divided into the following sections:
Background:
When I finished building my TXT-1, I wired up a 8.4 volt 2000mah
pack and took it running. While the truck had plenty of punch, I
was a little disappointed with the 7 minutes of runtime (I know
Im greedy)
the truck slowed to a crawl just as I was
starting to have fun. So I wanted to try a more extreme setup and
see how it performed.
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The
Setup:
The truck was built with some mods from the start to improve performance.
The truck was fitted with a full set of bearings for faster speed,
longer runtimes and more power - bearings are always considered
a "must" on my trucks. I bought a set of Tamiya steering
links for the Juggernaut and these were installed for steering purposes.
These are much beefier than the stock rods. The steering muscle
is provided by Futabas high performance S9402 servo.
The more extreme
bit starts with the dual modified 14-turn double motors wired in
parallel, and to supply the juice I built 2 7-cell 2000mah packs
and wired them in parallel - that means Ill be pumping 8.4
volts from 14 cells to the motors. The job of controlling the power
was given to the Novak Super Rooster ESC with a cooling fan installed.
Detailed Specifications:
| Motors |
Two
modified 14 turn doubles from Atlas |
| Motor
wiring |
Parallel
(more torque) |
| Batteries |
Two
7-cell (8.4 volts) 2000 mah unmatched packs built with Orion
platinum battery bars |
| Battery
wiring |
Parallel
(more runtime) |
| Connectors |
Deans
Ultraplugs for all connections |
| ESC |
One
Novak Super Rooster |
| Pinion
Gear |
13
tooth hardened pinions |
| Radio/Servo |
Futaba
3PJ with S9402 high-torque servo |
| Other
Gear |
Full
Bearings, Heavy Duty Steering Rods, ESC Cooling Fan |
| Setup
Notes |
Automotive
grease in differentials, spacer added to rear shocks |
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The
Test:
Why was this setup a little extreme? Well, the Super Rooster is
only rated to run up to 10 cells and 15-turn motors. On both cell
count and motor configurations, I was stretching the limit a little
so I was wondering how things would hold up. More specifically,
I wanted to see:
- how the truck
would perform with the weight of 14-cells?
- what kind of runtime would I get with this setup?
- would my batteries overheat?
- how would the Super Rooster handle the load?
- would my motors melt?
Wanna know the
results?
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Performance/Handling
When I nailed the throttle I must say I was blown away! The acceleration
was simply awesome and immediately I knew I was going to have a
good time. The front left wheel lifted off more than 2" off
the ground as the central gearbox unloaded power to the axles. The
truck blasted off and Im sure I heard the rims spin on the
tires as this happened (Im going to glue my tires tonight
trust me, you *need* to do this regardless of what your manual says).
I started with
a couple of runs in an open grass field. Top-speed was very good.
Although I dont have a speed gun, this truck was definitely
faster than my mod clod running Sapphires and 13-tooth pinions,
it definitely accelerated a lot faster too.
Handling was
really pretty impressive. I could make turns at full speed without
the truck tipping over (of course, steering isnt really tight).
This surprised me because the weight of the 14 cells really added
to a higher CG. I guess the anti-sway bars and the suspension setup
did their job well.
I then headed
to do some jumps off a small 2 foot hill. The general opinion is
that the stock gearing (15 tooth pinions) is undergeared, so 13
tooth pinions would gear the truck for even more torque - man do
I love the additional torque! This truck was powering up the hills
very well and it was a very empowering feeling to have such control
of the throttle even on steep slopes.
The truck launched
off the top of the hills even more aggressively than with the 1
pack, stable through the jump and landed rear-wheels first in a
semi-wheelie sort of fashion - highlight film material! I thought
the additional cells would affect handling adversely, but to be
honest, the difference was hardly noticeable. Note that I did add
a spacer on the rear shocks to compensate for the additional weight
though.
Love the power,
love the handling, how did a runtime do?
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Runtime
With 1 cell I got about 7 minutes before the batteries dumped on
me. In preparation for this test I built two 8.4 volt packs and
cycled them with my charger (3 cycles) before finally charging them
up for battle..
I spent 5 minutes
running at full-throttle on the open grass field and then another
7 minutes doing jumps and climbing tree-roots
The ESC got
a little hot after that (more on this later), so after 12 solid
minutes of fun, I took a 2 minute break, letting the fan continue
to run to cool the ESC.
When things
had cooled, I started timing again and the fun began again! The
dual packs lasted me a combined total of 15.5 minutes before I noticed
any loss of speed. Funny thing is that the dumping period seems
to be longer too
at a slightly reduced speed, I was still
able to enjoy a decent run for 2 out of the 3 minutes it took for
the batts to dump completely.
I was told that
I would get less than double the runtime with 2 battery packs wired
in parallel but I actually got more than double. This could be due
to the fact that I cycled the packs before this run so they performed
better, but I wonder if it could also be because there was less
heat build up and hence the cells actually delivered power more
efficiently.
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Battery/Motor
Heat Build-Up
After 5 minutes of running in the open grass field, my batteries
and motor were just slightly warm - a good sign. They were slightly
warmer after the climbing and jumping session, but they the temperature
was definitely still within acceptable limits. At the end of the
whole run though, the batteries were pretty hot - just a shade cooler
than when I finished my single pack test. So was my setup a failure
when it came to trying to keep the battery temperature down? Nah
the cells actually took a much longer time to reach the same temperature
almost twice the time! Id consider that a success.
I was also happy
with the 13-tooth setup for my 14-turn motors. The motors never
got too hot so thats healthy
and runtime and speed were
still awesome.
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ESC
Performance
The Super Rooster never gave me any problems. Ive heard guys
having problems with glitching when running low-turn motors, but
there was no sign of this throughout the run. Brake was very strong
throughout the run too.
I did however,
have some problems with heat. After the 5 minute open field run,
the ESC was warmer than the batts and motors but still okay. However,
at the 12 minute mark I decided to take a break because the heatsinks
were getting almost too hot to touch. I know the Super Rooster has
thermal protection (i.e. it will shut down when things get too hot),
but I wasnt going to wait till then. I stopped the truck for
a 2 minute rest, leaving the fan running to cool the ESC down (I
stopped my stopwatch so during this time so these 2 minutes are
not included in the runtime recorded above).
Perhaps I will
try a full run without the break to see if the thermal protection
ever kicks in, but to guys who are going to run low-turn modified
motors, Id recommend a cooling fan to keep things in check.
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Conclusion
The hot ESC is a problem that Ill have to look into, but Id
be lying if I said I wasnt happy. Im not sure if theres
a reason why running 2 packs instead of 1 would give me more punch,
but I certainly felt it today. The truck was faster and more powerful
than when running a single pack, and runtime was more than double.
Nothing beats the feeling of running up slopes as if they were flat
ground. The added weight of the second pack wasnt really noticeable,
and perhaps actually made the suspension work better with more sprung
weight.
Future plans?
Im also toying with the idea of running dual 2400mah packs
for even longer runtimes (but thatd mean an even hotter ESC
).
One option Ill certainly consider is Novaks brushless
motor setup when it is available next year.
For now however,
all I can say is that I love this setup - try it if you have the
means!
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Pictures
Check out the pics of the setup:
 |
 |
 |
 |
 |
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| Dual 7-cell
2000 mah packs |
Y-connector
with Deans Ultraplugs |
14 cells
installed with Speedmind strap |
Pic of
entire truck with electrronics |
ESC and
fan location |
Shock spacers
used due to heavier rear-end |
Future plans?
Im also toying with the idea of running dual 2400mah packs
for even longer runtimes (but thatd mean an even hotter ESC
).
One option Ill certainly consider is Novaks brushless
motor setup when it is available next year.
For now however,
all I can say is that I love this setup - try it if you have the
means!
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